FORCIMAT 102

Programmable Automatic Operation

7'' HMI Touch Screen Controls

Central and Individual Force

Half Round Rotation Feature

Quick Sample Holder Replacement Mechanism

Material Removal Measurement

Programmable Automatic Specimen Mover

FORCIPOL instruments are designed to modular configuration for manual, semi-automatic and programmable automatic equipment. When the number of specimens to be prepared increases, FORCIPOL instruments can be fitted with one of FORCIMAT automatic heads (FORCIMAT 52 or FORCIMAT 102) for automation. FORCIMAT automatic heads provide high rate sample preparation and frees the operator from the grinding and polishing procedures.
FORCIMAT 102 Programmable Automatic Head is coloured HMI touch screen controlled and with the Base Unit, thus creating automatic preparation system. It is used to prepare high volumes of metallographic, ceramic and mineralogical specimens with consistent reproducible quality. The Automatic Head can apply both “Central” and /or “Individual” forces. It can accommodate single samples as well as multi – sample holders thus offering a perfect solution for all levels of sample throughput requirements. The Automatic Head is mounted to a hardened steel post which is affixed to the cast base of the FORCIPOL grinder/polisher. It can be adapted to all FORCIPOL series grinder/polishers and is easily and rapidly positioned by means of a quick-locking clamping mechanism.

The force on the specimen “individual” or “central” is pneumatically controlled by a pressure transducer. The system is enclosed in an ABS housing with touch screen LCD. The FORCIMAT 102 Automatic Head is rapidly positioned via a quick-locking clamping lever.

Technical Specifications

 

ORDER NO 30 14
MODEL NO FORCIMAT 102
Operation Programmable Automatic
Application of Force Individual + Central
Control Panel 7″ Colored LCD Screen
Program Memory 30 Programs
Manual Operation Mode Yes
Head Motor Power 100 W
Sample Holder Rotation Direction CW
Sample Holder Speed 50-150 RPM
Individual Force 5-60 N
Central Force 30-500 N
Grinding Depth Measurement Optional
Grinding Depth Measurement Accurracy 10 µ
Disc Cleaning & Drying Feature Yes
Smart Water Saving Feature Yes
Compatible Instruments FORCIPOL 102/202
Compressed Air Requirement 6 Bars
Dimensions, WxDxH, (cm) 26 x 46 x 54
(above FORCIPOL working disc)
Weight, kgs 16

Accessories

Peristaltic Fluid Dispenser

  • 40 06 DOSIMAT 12 Peristaltic Fluid Dispenser with 1 bottle for FORCIMAT 52/102/TS
  • 40 08 DOSIMAT 102 Programmable Peristaltic Fluid Dispenser with 6 bottles for FORCIMAT 102

Accessories for FORCIMAT 102 Automatic Head

  • GR 0872 Z-axis material removal with depth control, for FORCIMAT 102/ACCURA 102
    (To be ordered simultaneously together with the machine order)
  • GR 0440 Air filtering and lubricating unit

Specimen Holders for Individual Force Application
(for FORCIMAT 52/102/TS, ACCURA 102, VELOX 402)

  • 33 31 Individual force specimen holder, Ø145mm, for 6 x Ø25 mm specimens.
  • 33 32 Individual force specimen holder, Ø145mm, for 6 x Ø30 mm specimens.
  • 33 33 Individual force specimen holder, Ø145mm, for 6 x Ø40 mm specimens.
  • 33 34 Individual force specimen holder, Ø155mm, for 3 x Ø50 mm specimens.
  • 33 35 Individual force specimen holder, Ø145mm, for 6 x Ø1″ specimens.
  • 33 36 Individual force specimen holder, Ø145mm, for 6 x Ø1 1/4″ specimens.
  • 33 37 Individual force specimen holder, Ø145mm, for 6 x Ø1 1/2″ specimens.
  • 33 38 Individual force specimen holder, Ø155mm, for 3 x Ø2″ specimens.
  • 33 39 Individual force specimen holder, Ø145mm, Blank.
  • 33 02 Set of insert rings for Ø30 mm (to be used with 33 33)
  • 33 03 Set of insert rings for Ø25 mm or Ø1″ (to be used with 33 33)
  • 33 04 Set of insert rings for Ø1 1/4″ (to be used with 33 33)
  • 33 05 Set of insert rings for Ø1 1/2″ (to be used with 33 33)

Specimen Holders for Central Force Application
(for FORCIMAT 102, ACCURA 102, FORCIPLAN 352)

  • 46 88 Teardrop specimen holder, Ø130 mm, 6 specimens 25 – 32 mm dia.
  • 46 89 Teardrop specimen holder, Ø130 mm, 4 specimens 25 – 42 mm dia.
  • 46 44 Clamp type specimen holder, Ø130 mm for 4 rectangular specimens 25 X 32 mm.
  • 46 45 Clamp type specimen holder, Ø160 mm for 3 rectangular specimens 40 x 70 mm.
  • 46 71 Teardrop specimen holder, Ø160 mm, 6 specimens 25 – 40 mm dia.
  • 46 72 Teardrop specimen holder, Ø160 mm, 4 specimens 25 – 52 mm dia.
  • 46 77 Universal specimen holder for large and irregular shaped specimens, Ø160 mm with 6 clamping fixture
  • 46 39 Clamp type specimen holder, Ø220mm, 3 specimens for irregular shaped samples

Accessories for specimen loading (Central Force)

  • 45 60 LEVOMAT Specimen Loading Fixture
  • 45 10 Specimen Loading Plate Ø130 mm.
  • 45 50 Specimen Loading Plate Ø160 mm.

Spare Part Kit for FORCIMAT

  • GR 1993 Recommended Set of Spare Parts, FORCIMAT 102

Spare Part Kit for DOSIMAT

  • GR 1994 Recommended Set of Spare Parts, DOSIMAT 12/52/102